Inspection passed!!!!!

After a several day weather delay, Vic arrived on a clear sunny morning, November 13 2019, in his RV-10. Vic had given me some homework to accomplish before he arrived and I had all of it plus extra paperwork all prepared in the hangar. I used the EAA kit to register the aircraft and was thankful for the guidance with the paperwork, as it doesn’t always make perfect sense. He also requested certain panels removed and let me know what could stay assembled pending anything noticed during the inspection.

First, we sat down and did the paperwork. There’s quite a bit but he’s got a great program and process to accomplish it all in an orderly fashion. Everything was in order and I had my first logbook entry for him to review. I also had my build log website ready for him to look at, but learned he had been following along already (even though it wasn’t updated completely).

After the paperwork was done, we started a thorough walk through of the plane. He certain has his hot spots to look for and went straight to them. I think since he was able to follow along with my build and see my progress, it helped speed up the inspection. My work looked really nice to him as we went through the wings and even got a compliment on my riveting! While he does a great inspection, he also relies on the builder to do fundamental testing. We didn’t do a control surface check with the digital level nor an engine start which I thought would be required, but he did check it all over with a fine toothed comb.

My proudest moment was when he told my dad later in the morning that “No kidding, it is the cleanest install that I have ever seen.” Now, I’m sure he tells all the builders that, just like the doctors tell dads that their kid is the best! But I still appreciated such a flattering comment from the King Vic!

Of course, he can’t sign off everything without finding a few things! I had some wires still needing a few more zip ties just to prevent chafing. He also suggested a few tips for the rudder trim which I’ll upgrade in the future. The biggest issue was my data plate. I had heard horror stories of failing the inspection only because the builder’s name was incorrect. I made sure to follow the directions to a tee in the EAA guide. Unfortunately, I took for granted that Last Name (comma) First Name equals First Name Last Name. On the forms, it tells you to put Huneycutt, Tim S. So that’s what I did thinking they know Tim is my first name. On my data plate, it said Tim S Huneycutt. Wrong. Registration says Huneycutt, Tim S so that’s what the data plate has to say.

Fortunately, Vic saved the day after he ruined it (kidding, Vic) by whipping out a blank data plate and letting me hand engrave it with the correct verbiage. I immediately ordered a new one with professional engraving that I’ll put on after paint.

So yeah, time for the obligatory handshake photo! I pulled Tess out of the hangar and put her nose to nose with a veteran RV-10 for a photo opp. Squinting into the sun, Vic handed over my airworthiness certificate and our 6 year long build project just became a real airplane!

Studying for the test

I decided to ask Vic Syracuse to do my inspection, as he is renowned for his RV-10 knowledge and experience not only by building several of them as well as maintaining them with his business, but also by inspecting hundreds previously as a DAR. This inspection is performed on behalf of the FAA and results in an airworthiness certificate allowing first and subsequent flights. Basically, it’s the final exam of the building process. One that you should study hard to be ready.

One of the ways I’ve been studying is getting other people to look and help lately. Dan Olson who flies a Glassair and is an A&P has been a huge help in hanging the engine, brake bleeding, and final support before inspection. I’ve also had countless others stop by poke their heads in and ask questions which helps me look at things with fresh perspective. I also decided to host a little gathering of my EAA chapter one evening for a show and tell as well as find something wrong!

We had a great turn out and lots of discussion about the plane and other projects. A handful of little things were discovered, but it turned mostly into a social event, which is half of the fun! Pizza filled everyone up and the night was over after a lot of enjoyment and good conversation.

My dad came up from Florida for a few days to help with final prep and to be my ground crew during first flight. While his intentions were always good, Dad loved smacking his head into the horizontal stabilizer. Three times. Once was so hard I swear he dented the damn thing. In the end, Tess scored three times and dad zero. He was banished to the corner of the hangar with a bloody forehead and a headache. I still love ya Pop. We tested out the back seats just for the fun of it.

The last task was to rivet my data plate on and apply the registration. It’s almost an airplane!

Okay, so if you really pay attention, the pictures and story isn’t exactly in chronological order. So sue me.

First Inspection

The project got it’s first inspection today when the local EAA Tech Counselor, Dale Ensing, dropped by to take a look at my work. I wanted him to critique my build early on to ensure that I was on the right path and correct any bad habits before getting too far into the project.

As typical, the visit turned into swapping stories and sharing experiences, all of which something can be learned from. People like him make this rewarding project even more fun. He took a good look at the work done thus far by the previous builder and by myself with favorable comments. The main recommendation he had for me was to go ahead and spot prime the outer skins on areas where I had taken of the surface corrosion. I asked him several questions about priming, rivets, other random build techniques and got some great info and tips from him. Best of all, it was an evening spent talking about our passions for aviation!

With a boost of confidence and a confirmation of satisfactory work, I’m left with a pile of parts once again after disassembling the tail cone. I began stripping the blue film off pieces and will work now on deburring and dimpling. That will all have to wait at least a week, however, as I’m headed up to Greensboro for a week of flying and hopefully my commercial rating!

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